Research on Tool Wear State Recognition Method Based on Multi-Scale Feature Extraction and Deep Residual Network Fusion

Abstract

To enhance the intelligence of machining processes, accurate recognition of tool wear states has become a key issue in the manufacturing field. However, due to the non-stationary and high-dimensional nature of cutting signals, traditional methods face significant challenges in feature extraction and state classification. In the context of cutting processes, challenges such as difficulty in identifying tool wear states and the complex composition of monitoring information features persist. To address these issues, this paper proposes a deep learning model that integrates multi-scale feature extraction with a residual connection network (Multi-scale ResNet). Specifically, cutting vibration signals are processes using continuous wavelet transform (CWT), which enables the conversion of time-frequency information into images. The proposed deep learning model is then used for feature extraction and state identification. The proposed model is validated through cutting experiments conducted on γ-TiAl alloys. Experimental results show that the Multi-scale ResNet model achieves higher recognition accuracy than traditional models such as convolutional neural networks – support vector machines (CNN–SVM), Transformer, and ResNet in the initial and normal wear stages. It effectively mitigates misjudgments associated with initial and normal wear, achieving a prediction accuracy of 93.8 %, a recall rate of 94.2 %, and an F1 score of 94 %. This model offers a novel and effective approach for tool wear state monitoring, contributing to improved cutting processing efficiency and increased intelligence in production.